COMPRESSED AIR LEAK DETECTION
Compressed air leaks are the most expensive utility waste in manufacturing. Turbulence from leaks creates white noise with a strong ultrasonic component. We scan an area with our ultrasonic leak detection equipment to hear a turbulent rushing sound through the headphones. Ultrasonic leak detection pinpoints all pressurized system leaks regardless of ambient background noise. Finding and more importantly rectifying air leaks can save £100's a year
COMPRESSOR DATA LOGGING
Energy represents the largest cost associated with operating an industrial compressor and therefore represents the largest opportunity for savings. During offload running, fixed speed compressors deliver no air but can still consume between 20 - 40% of full load power. It is important to understand a users air demand so that the best solution can be identified in order to save energy losses. Our data logging equipment and expert knowledge in this field can help to calculate your energy consumption and potential savings
MARK IVR VARIABLE SPEED COMPRESSOR TECHNOLOGY
The MARK IVR variable speed screw compressor, coupled to a system that electronically adjusts the motor's rotation speed, only consumes the energy needed to produce the compressed air required by the system. This saves over 20% of energy costs in approximately 20,000 hours of operation compared to traditional equal power.
A recent 'NRGI' survey carried out by Scorpion Compressed Air attributed to customer energy savings of £3743.00 in a 12 month period, by implementing stringent air leak detection / repairs, and using the logging data gained to provide an IVR energy saving variable speed air compressor.
THE RESULTS